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Stainless SteelFail-OpenPED 2014/68/EUFDA 21 CFR 177.1550USP Class VI

TLV LA6-CE / LA6-SF / LA6-P / LA6-EP Thermostatic Air Vent for Clean Steam

TLV LA6 series compact stainless steel thermostatic air vents for pure and clean steam systems. Features fail-open design, up to 6 barg PMO, and 165°C TMO.

TLV LA6-CE / LA6-SF / LA6-P / LA6-EP Thermostatic Air Vent for Clean Steam

TLV LA6-CE, LA6-SF, LA6-P, and LA6-EP are compact stainless steel thermostatic air vents with a fail-open feature for steam, designed for vertical installation. They are highly recommended for use in pure and clean steam systems.

The product features a revolutionary design utilizing a high-performance X-element. This is a new type of valve mechanism in which a thermoliquid is sealed inside the X-element and the valve opens or closes based on the difference between the saturation temperatures of the thermoliquid and the water. The X-element is very sensitive to changes in temperature and responds with great accuracy, quickly discharging air and the large quantities of condensate created immediately after operation start-up, thereby greatly reducing start-up time. It also reacts with great sensitivity to the hot air accumulated during operation, preventing air-locking.

Features

  1. Vents air automatically until close-to-steam temperature.
  2. Compact for easy installation.
  3. Reacts immediately to changes in operating conditions.
  4. Withstands superheat and water hammer.
  5. Maintainable design lowers cleaning costs.
  6. Tight shut-off.
  7. LA6-P polished to 0.8 μm Ra inside and 1.2 μm Ra outside, with an electro-polish option to further resist bacterial growth.
  8. Also functions as a vacuum breaker.

Operation

1. Start-up Air and Gas Discharge Initially, the X-element is open and air in piping is quickly vented, significantly shortening equipment start-up time.

TLV LA6-CE start-up air and gas discharge

2. Closed Position When an initial air and gas is discharged and steam flows in, the increased temperature causes the X-element to close immediately. If the temperature around the X-element is near steam saturation temperature, the vent will remain closed.

TLV LA6-CE closed position

3. Air and Gas Discharge When the temperature of the X-element decreases due to inflowing air, the X-element contracts opening the vent and allowing air discharge.

TLV LA6-CE air and gas discharge

Specifications

WARNING

Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. Improper use may result in such hazards as damage to the product or malfunctions that may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted.

ModelLA6-CELA6-SFLA6-P*
ConnectionClamp End / Tube EndClamp End / Tube EndClamp End / Tube End
SizeDN 15, 20, 25 / DN 8, 10, 15, 20, 25DN 15, 20, 25 / DN 8, 10, 15, 20, 25DN 15, 20, 25 / DN 8, 10, 15, 20, 25
Maximum Operating Pressure (barg) PMO666
Minimum Operating Pressure (barg)0.10.10.1
Maximum Operating Temperature (°C) TMO165165165
Subcooling of X-element Fill (°C)Up to 22Up to 22Up to 22
X-element typeStandardStandardElectro-polished
Clamp Type2-Piece Clamp (Buff Polished)2-Piece Clamp (Buff Polished)3-Piece Clamp (Buff Polished)
Finishing (Internal / External)Natural Machining0.8 μm Ra / 1.2 μm Ra Fine Machining0.8 μm Ra / 1.2 μm Ra Buff Polished

*LA6-EP with 0.4 μm Ra electro-polishing available on request.

Pressure Shell Design Conditions (Not Operating Conditions):

  • Maximum Allowable Pressure (barg) PMA: 10
  • Maximum Allowable Temperature (°C) TMA: 185

Configuration and Materials

TLV LA6-CE configuration and exploded view

No.DescriptionMaterialDIN*ASTM/AISI*
1Upper BodyStainless Steel AISI316L1.4404AISI316L
2Lower BodyStainless Steel AISI316L1.4404AISI316L
3X-elementStainless Steel SUS316L1.4404AISI316L
4Body ClampCast Stainless Steel A351 Gr.CF81.4312A351 Gr.CF8
5Body Gasket**High-performance Fluorine Resin--
6Wing NutStainless Steel--

*Equivalent materials. **Body gasket is GYLON BIO-PRO; complies with FDA 21 CFR 177.1550, USP Class VI and EC 1935/2004.

Dimensions

Clamp End

TLV LA6-CE clamp end dimensions

DN [Size]L (mm)φD (mm)φd (mm)Weight (kg)
15 [1/2"]6534 [25]15.2 [9.4]0.5
20 [3/4"]6534 [25]19.3 [15.75]0.55
25 [1"]6550.522.6 [22.1]0.6

*ISO 2852 Clamp / ISO 2037 Tube or ASME-BPE (Tri-Clamp compatible). [ ] ASME-BPE (Tri-Clamp compatible).

Tube End

TLV LA6-CE tube end dimensions

DNL (mm)L1 (mm)φD (mm)t (mm)Weight (kg)
8902013.51.60.5
10902017.21.60.55
15902021.31.60.55
20902026.91.60.55
25902033.72.00.6

*ISO 1127, other standards available.

Body Clamp

TLV LA6-CE body clamp dimensions

DN2-Piece: LA6-CE / LA6-SF (B / W1 / W2)3-Piece: LA6-P (B / W1 / W2)
8, 10, 15, 20, 2592 / 62 / 55 mm82 / 70 / 55 mm

Air Venting Capacity

TLV LA6-CE air venting capacity chart

  1. Differential pressure is the difference between the inlet and outlet pressures of the air vent.
  2. Capacities are equivalent capacities of air at 20 °C under atmospheric pressure.

Installation and Maintenance

WARNING

Take measures to prevent people from coming into direct contact with product outlets. Failure to do so may result in burns or other injury from the discharge of fluids.

WARNING

When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage.

  1. Before installation, be sure to remove all protective seals from the product.
  2. Before installing the product, blow out the inlet piping to remove any piping scraps, dirt and oil. Close the inlet valve after blowdown.
  3. When using the product to remove air from steam equipment, install at a point where air tends to collect (essentially, a place away from the steam inlet). To increase the effectiveness of air removal, also install an air vent in front of the steam equipment (at the primary side).
  4. Install the product vertically, making sure the arrow on the air vent is pointing in the direction of flow.
  5. Be sure to connect the pipe to the discharge side at the outlet. If air, etc. is discharged from the outlet, connect a pipe leading to a drain, etc. so the discharge does not affect operations. Do not submerge the outlet pipe in water; this may result in air vent failure if the pipe sucks up water containing rust and scale.
  6. Open the inlet valve and check to make sure that the product functions properly. After steam is supplied to the product, cool the product and further tighten the clamp.

Troubleshooting

ProblemCauseRemedy
No air or gas is discharged (blocked) or discharge is poorThe X-element is stuck to the valve seatClean parts
The valve seat is blockedClean the valve seat, or replace with a new valve seat or cover
The screen is cloggedClean parts
The air vent operating pressure exceeds the maximum specified pressure, or there is insufficient pressure differentialCompare specifications and actual operating conditions
Steam is discharged or leaks from the outlet (blowing/steam leakage)There is rust or scale between the X-element valve and valve seatClean parts
The X-element valve and valve seat are damagedReplace with a new X-element and/or cover
The X-element is brokenReplace with a new X-element
Improper installationCorrect the installation
Product vibrationLengthen the inlet piping and fasten it securely
Steam is leaking from a place other than the outletGasket deterioration or damageReplace with a new gasket
Improper tightening torques were usedTighten to the proper torque (Wing Nut: 8.0 N·m)