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Type 2104DN 40SMS 3008GYLON® / EPDMNC (CF A)ATEX / IECEx

BURKERT 20009833 Type 2104 Pneumatic T-Diaphragm Valve DN 40 SMS 3008 Weld End

BURKERT 20009833 (Type 2104) is a DN 40 pneumatic T-diaphragm valve with SMS 3008 weld ends, stainless steel body, GYLON/EPDM diaphragm, and 0–10 bar medium pressure.

BURKERT 20009833 Type 2104 Pneumatic T-Diaphragm Valve DN 40 SMS 3008 Weld End

BURKERT 20009833 (Type 2104) is an externally controlled pneumatic T-diaphragm valve configured in normally closed (NC) control function A, engineered for hygienic and process automation systems. The assembly integrates a pneumatically operated piston actuator encased in stainless steel with a high-integrity stainless steel block T-body. With nominal port size DN 40 and SMS 3008 pipe weld ends (outer diameter 38 mm, wall thickness 1.2 mm), the flow-efficient body profile minimizes dead space while supporting medium pressures from 0.00 bar to 10.00 bar (PN 16, Class 150) and medium operating temperatures between -5 °C and 130 °C.

Equipped with a high-performance sealing diaphragm fabricated from GYLON® laminated with an EPDM support backing (ER material code), the valve is CIP and SIP capable, supporting steam sterilisation cycles up to +140 °C for 60 minutes. The actuator construction combines polyphenylene sulphide (PPS) internals with a grade 1.4561 (316Ti) stainless steel outer casing and FKM dynamic piston seals. The pneumatic pilot interface follows the ELEMENT decentralized automation standard with push-in pneumatic connections for 6 mm outer diameter tubing.

BURKERT 20009833 Type 2104 pneumatic T-diaphragm valve

Technical Specifications ​

Specification ParameterValue
Article Number20009833
Type Family2104
Construction TypeComplete valve assembly
Fluidic Ports3 ports, 2 switching positions (3/2-way T-valve)
Control FunctionControl Function A (CF A, normally closed by spring force)
Nominal Diameter (DN)DN 40 (40 mm)
Connection StandardSMS 3008 weld end
Port 1 Outer Diameter (∅D1)38.0 mm
Port 1 Wall Thickness (s1)1.2 mm
Port 1 Inner Diameter35.6 mm
Operating Medium Pressure0.00 bar to 10.00 bar
Pressure RatingsPN 16 (DIN EN 1333), Class 150 (DIN EN 1759)
Pilot Pressure Range5.5 bar to 7.0 bar (SF A max rating 10 bar)
Pilot Air InterfaceInterface ELEMENT, ∅ 6 mm push-in connector (G 1/8" optional)
Operating Medium Temperature-5 °C to +130 °C
Ambient Temperature Limit-5 °C to +55 °C (standard series -10 °C to +60 °C, autoclavable)
Valve Body MaterialStainless steel block 1.4435 (DIN EN 10088) / 316L (ASTM A479)
Internal Body Surface FinishElectropolished Ra ≤ 0.38 µm (ASME BPE SF4) or mechanically polished Ra ≤ 0.5 µm
Diaphragm MaterialGYLON® laminated with EPDM support membrane (ER)
Actuator Envelope MaterialStainless steel 1.4561 (316Ti)
Actuator Internal MaterialPolyphenylene sulphide (PPS)
Piston Seal MaterialFKM
Degree of ProtectionIP65 / IP67, NEMA Type 4X
Cleaning CapabilitiesCIP capable, SIP capable
Diaphragm CertificatesFactory certification 2.1 diaphragm, Manufacturer test report 3.1 enclosed

Control Function and Operating Parameters ​

Bürkert Type 2104 is operated using pneumatic pilot pressure directed into the ELEMENT actuator cap. For article 20009833, the operating mechanism is Control Function A:

  • Control Function A (CF A): Pneumatically operated T-valve, normally closed by spring return force. Closing force is exerted mechanically via internal spring packs; pneumatic pilot air at 5.5 to 7.0 bar opens the seat port.
  • Operating Medium Compatibility: Neutral gases and liquids, ultra-pure water, sterile media, and aggressive or abrasive process fluids.
  • Pilot Media: Filtered air or neutral gases.

Steam Sterilisation Limit

The GYLON®/EPDM diaphragm (ER code) allows continuous fluid contact from -5 °C to +130 °C. Steam sterilisation is permitted up to +140 °C for a maximum duration of 60 minutes per cycle. Extending sterilisation cycle duration is permissible but reduces replacement maintenance intervals.

Material Specifications ​

BURKERT 20009833 Type 2104 actuator section and components

Item No.ComponentMaterial
1Ground terminalStainless steel 1.4301 / 1.4305 (supplied with ATEX / IECEx variants)
2Transparent capPolysulfone (PSU)
3Pilot air portsPolypropylene (PP) push-in standard; threaded G 1/8" stainless steel 1.4305
4Actuator corePolyphenylene sulphide (PPS)
5Actuator coverStainless steel 1.4561 (316Ti)
6Piston sealFluoroelastomer (FKM)
7DiaphragmGYLON® laminated with EPDM support membrane (ER)
8Valve bodyStainless steel block 1.4435 (DIN EN 10088) / 316L (ASTM A479)

All wetted diaphragm formulations for Type 2104 adhere to international hygienic regulations:

  • FDA: Code of Federal Regulations title 21 compliance.
  • USP: Tested and certified according to USP Class VI standards.
  • EC Regulation 1935/2004: Certified for food contact and beverage media.

Dimensions and SMS 3008 Connection ​

BURKERT 20009833 Type 2104 welded T-body dimensions

Dimensions below reflect the SMS 3008 welded port configuration across diaphragm sizes:

Diaphragm SizePort 1 – Port 2 DN∅D1 [mm]s1 [mm]∅D2 [mm]s2 [mm]A [mm]B [mm]C [mm]E [mm]F [mm]G [mm]H [mm]I [mm]Product Key
2525...2525.01.225.01.2124.525.075.025.095.043.027.07.0SA60-SA60
2540...2538.01.225.01.2124.525.081.525.0103.058.036.016.0SA62-SA60
2550...2551.01.225.01.2134.530.088.025.0118.072.042.022.0SA63-SA60
4040...4038.01.238.01.2152.025.095.625.0121.058.035.06.4SA62-SA62
4050...4051.01.238.01.2162.030.0102.125.0131.073.044.015.4SA63-SA62
5050...5051.01.251.01.2188.030.0120.230.0154.082.048.02.5SA63-SA63

For diaphragm size 40 on Type 2104, actuator dimensions depend on the specified drive diameter:

  • Actuator Size 90 (N): Outer diameter ∅ A = 120 mm; total height H+M (MT86) = 221 mm; total height HS with 8691/8695 = 317 mm; total height HS with 8690/8697 = 285 mm.
  • Actuator Size 130 (P): Outer diameter ∅ A = 160 mm; total height H+M (MT86) = 274 mm; total height HS with 8691/8695 = 370 mm; total height HS with 8690/8697 = 337 mm.

Explosion Protection and Grounding Requirements ​

Article 20009833 is qualified under ATEX and IECEx certificates for hazardous gas and dust zones:

  • ATEX: EPS 18 ATEX 2 008 X — II 2G Ex h IIC T4…T2 Gb / II 2D Ex h IIIC T135 °C…T300 °C Db
  • IECEx: IECEx EPS 18.0007X — Ex h IIC T4…T2 Gb / Ex h IIIC T135 °C…T300 °C Db
Temperature ClassMaximum Surface TemperaturePermissible Ambient TemperatureMaximum Medium Temperature
T2+300 °C-40 °C to +130 °C+285 °C
T3+200 °C-40 °C to +130 °C+185 °C
T4+135 °C-40 °C to +100 °C+125 °C

Electrostatic Hazard in Potentially Explosive Atmospheres

To prevent electrostatic charge discharge in ATEX/IECEx Zones 1/21 and 2/22, observe the fluid conductivity thresholds defined in IEC 60079-32-1:

  1. Fluids with electrical conductivity ≤ 100 pS/m may only be conveyed if flow velocity does not exceed 1 m/s, or if pipeline dry-out is prevented by dedicated process monitoring.
  2. Fluids with conductivity between 100 pS/m and 1,000 pS/m must be free of particulate matter, clean water vapour, or non-charging gases.
  3. Media with conductivity > 1,000 pS/m can be transferred without fluid velocity restrictions.
  4. Clean the external surfaces exclusively with a damp or anti-static cloth. Only use cleaning agents approved for hazardous locations.

BURKERT 20009833 Type 2104 ATEX grounding clamp and terminal

Grounding Requirements ​

All metallic and conductive components must have separate grounding pathways:

  1. Ground the stainless steel valve body directly to the plant pipework via conductive bonding.
  2. Ensure exposed external metal components not integrated into the main equipotential bonding are connected via auxiliary earth connections.
  3. Fit the grounding band clamp and ground terminal lugs securely to designated bonding points as illustrated in the ATEX instruction sheet.

Decentralised Automation Combinations ​

Type 2104 integrates directly with Bürkert ELEMENT top control heads and digital positioners through its internal air routing:

  • Control Heads (Type 8691 / 8695): Optical status feedback via high-performance LEDs, contact-free inductive position sensor, and internal pilot solenoid with manual override.
  • Pneumatic Feedback Units (Type 8690 / 8697): Mechanical or inductive limit switches for end-position signaling.
  • Digital Positioners (TopControl Type 8692 / SideControl Type 8792): Continuous proportional control using contactless position feedback, automatic TUNE calibration, and fieldbus communication (IO-Link, büS, AS-Interface, PROFINET).
  • Process Controllers (TopControl Type 8693 / SideControl Type 8793): Integrated PID loop control for flow, pressure, or temperature regulation directly on the valve actuator.
Modular Valve System Designations (8801-TB / 8802-TB)

When ordered as pre-tested integrated assemblies:

  • Type 8801-TB-H: Type 2104 combined with control head Type 8691.
  • Type 8801-TB-K: Type 2104 combined with pneumatic control unit Type 8690.
  • Type 8802-TB-I: Type 2104 combined with digital positioner Type 8692.
  • Type 8802-TB-J: Type 2104 combined with process controller Type 8693.