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ATEX / IECEx Zone 2PROFINET S2Hot SwapAirLINE Quick

BURKERT 20024703 8652 AirLINE Valve Island

Burkert Type 8652 AirLINE valve island optimised for process automation. Features up to 24 valve slots, LC display diagnostics, PROFINET S2, and ATEX/IECEx Zone 2 approvals.

BURKERT 20024703 8652 AirLINE Valve Island

Burkert Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller. This, therefore, enables a fast overview of the plant status.

The hardware is optimised for installation at the bottom of the control cabinet. Installation on a standard rail is, of course, also possible. Moreover, key pneumatic functions ensure increased process reliability. For instance, check valves in the exhaust air ducts make sure there is no unplanned actuation due to pressure peaks.

General Technical Data

Product propertiesDescription
MaterialBody: PA (polyamide)
Seal: NBR and PUR
Width per station11 mm
Manual overrideLatching, spring return (optional: lockable)
Number of valve slotsMax. 24
Maximum number of valve functionsMax. 48
Pneumatic intermediate supplyOptional for the variants with 16, 20 and 24 valve slots
Pressure rangeVac...10 bar
External supply air3...10 bar
Flow rate QNn value air310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Operating voltage24 V DC (±10% tolerance)
Nominal power of each valve0.7 W (0.175 W after power reduction)
Nominal current of each valve29 mA (10 mA after power reduction)
Digital inputMax. 48
Operating mediumOil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Degree of protectionIP20, IP65 in closed control cabinets
Ambient temperature-10 °C...+55 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

  • Reduced space requirement in the control cabinet
  • This makes it possible to use more compact control cabinets
  • Reduced installation effort due to hose connections directly at the bottom of the control cabinet

BURKERT 20024703 Burkert 8652 AirLINE Quick adapter

Product propertiesDescription
AirLINE Quick Adapter PlateStainless steel 1.4301 / Anodised aluminium
Pneumatic connectionStainless steel 1.4401 / Nickel-plated brass
Valve functions per station8, 16, 24, 32, 40 and 48
Pneumatic Supply / ExhaustPush-in D 10 mm, 3/8"
Pneumatic working portsPush-in D 6 mm, 1/4"

Circuit Functions

Circuit functionDescription
C (CF C)3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
C (CF C)2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
D (CF D)2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally open
H (CF H)5/2-way solenoid valve, Servo-controlled, with manual override, Pressure applied via port (1)
L (CF L)5/3-way solenoid valve, With manual override, In middle position all ports locked
M (CF M)5/3-way solenoid valve, Servo-controlled, with manual override, In middle position ports 2 and 4 ventilated
N (CF N)5/3-way solenoid valve, With manual override, In middle position ports 2 and 4 exhausted
Z (CF Z)5/2-way solenoid valve, Impulse variant with 2 coils and manual override

SIA Variant (for safety-related shut-off)

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Approvals and Conformities

  • Explosion protection: As a category 3 device suitable for zone 2/22. ATEX: II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc. IECEx: Ex ec IIC Gc / Ex tc IIIC Dc.
  • North America (USA/Canada): UL Listed (UL 61010-1) and UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Div 2).
  • China Compulsory Certification (CCC): Suitable for import and use for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

BURKERT 20024703 Burkert 8652 dimensions 4 to 12 fold

VariantABCmn
4-fold66-4 x M531
8-fold351118 x M572
12-fold7715410 x M5113

Variant 16-, 20- and 24-fold

VariantABCDmm'n
16-fold with intermediate supply11222410 x M5114.3774
20-fold with intermediate supply13426810 x M5158.31175
24-fold with intermediate supply15631210 x M5158.311116
16-fold without intermediate supply9919810 x M5-15-4
20-fold without intermediate supply12124210 x M5-19-5
24-fold without intermediate supply14328610 x M5-23-6

Product Connections

Power supply for communication and displays

Connect 5-pin spring-loaded terminal according to the pin assignment. Possible cable cross-section: ≤ 1.5 mm².

PinColourAssignment
1Red24 V DC
2WhiteCAN_H (büS connection)
3GreenSHIELDING
4BlueCAN_L (büS connection)
5BlackGND

Power supply for pneumatic valves

The interface plate has a 2-pin spring-loaded terminal to which the pneumatic valves’ power supply is connected.

ClipColourAssignment
1RedAUX 24 V
2BlackGND

Product Design and Assembly

Electronic module with digital inputs (optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Possible data3-wire sensors2-wire sensorsMechanical limit switches
Sensor actuatedXXX
Sensor not actuatedXXX
Short circuitX--
Wire break-X-

Example Configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

BURKERT 20024703 Burkert 8652 example configuration network

Safety Notes for Hazardous Locations

  • Voltage Hazards: Disconnect power before working on the device or system. In explosive atmospheres, connection terminals for 24 V power supply, SIA, EVS, and digital inputs must only be plugged in or unplugged when de-energized.
  • Hot Swap: The use of the Hot Swap function is prohibited in explosive atmospheres unless it can be proven and ensured by suitable test equipment that no explosive atmosphere is present for a certain period of time.
  • Electrostatic Charge: Clean the device surface only by wiping it gently with a damp or antistatic cloth to prevent explosion risks from electrostatic discharge.