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Industrial EthernetATEX/IECEx Zone 2IP20 / IP65Hot Swap

BURKERT 20046303 Type 8652 AirLINE Valve Island

Burkert 20046303 Type 8652 AirLINE valve island for process automation. Features 20 valve ports, Industrial Ethernet, LC display, and ATEX/IECEx Zone 2 approval.

BURKERT 20046303 Type 8652 AirLINE Valve Island

Burkert 20046303 Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller. This, therefore, enables a fast overview of the plant status.

The hardware is optimised for installation at the bottom of the control cabinet. Installation on a standard rail is, of course, also possible. Moreover, key pneumatic functions ensure increased process reliability. For instance, check valves in the exhaust air ducts make sure there is no unplanned actuation due to pressure peaks.

Features

  • Safety-related shut-off of valves possible
  • Higher plant availability with PROFINET S2 (system redundancy)
  • Process reliability through pneumatic functions
  • Optimised for installation at the bottom of the control cabinet
  • EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2

General Technical Data

Product propertiesDescription
Material
BodyPA (polyamide)
SealNBR and PUR
Width per station11 mm
Manual overrideLatching, spring return (optional: lockable)
Number of valve slotsMax. 24
Maximum number of valve functionsMax. 48
Performance data
Pressure rangeVac...10 bar
External supply air3...10 bar
Flow rate $Q_{Nn}$ value air310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Nominal operating modeContinuous operation (100 % duty cycle)
Electrical data
Operating voltage24 V DC (Voltage tolerance ±10%)
Nominal power of each valve0.7 W (0.175 W after power reduction)
Nominal current of each valve29 mA (10 mA after power reduction)
Digital inputMax. 48
Medium data
Operating mediumOil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Compressed air qualityISO 8573-1: 2010, Class 7.4.4
Environment and installation
Ambient temperature-10 °C...+55 °C
Storage temperature-20 °C...+60 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

  • Reduced space requirement in the control cabinet
  • This makes it possible to use more compact control cabinets
  • Reduced installation effort due to hose connections directly at the bottom of the control cabinet
Product propertiesDescription
Material
AirLINE Quick Adapter PlateStainless steel 1.4301 / Anodised aluminium
Pneumatic connectionStainless steel 1.4401 / Nickel-plated brass
Valve functions per station8, 16, 24, 32, 40 and 48
Product connections
Pneumatic Supply / ExhaustPush-in D 10 mm, 3/8"
Pneumatic working portsPush-in D 6 mm, 1/4"

Burkert 20046303 Type 8652 AirLINE Quick Adapter

Approvals and Conformities

ApprovalDescription
Explosion protectionOptional: As a category 3 device suitable for zone 2/22.
ATEX: BVS 20 ATEX E 031 U (II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc)
IECEx: IECEx BVS 20.0024 U (Ex ec IIC Gc / Ex tc IIIC Dc)
North America (USA/Canada)Optional: UL Listed for the USA and Canada (UL 61010-1).
Optional: UL Recognized for Hazardous Locations (Class I, Zone 2 / Class II, Zone 22 / Class I, Division 2).
China Compulsory Certification (CCC)Optional: The products with Ex approval are suitable for import and use for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

INFO

Dimensions in mm, unless otherwise stated.

Burkert 20046303 Type 8652 Dimensions 4-, 8- and 12-fold

VariantABCmn
4-fold66-4 x M531
8-fold351118 x M572
12-fold7715410 x M5113

Variant 16-, 20- and 24-fold

Burkert 20046303 Type 8652 Dimensions 16-, 20- and 24-fold

VariantABCDmm'n
16-fold with intermediate supply11222410 x M5114.3774
20-fold with intermediate supply13426810 x M5158.31175
24-fold with intermediate supply15631210 x M5158.311116
16-fold without intermediate supply9919810 x M5-15-4
20-fold without intermediate supply12124210 x M5-19-5
24-fold without intermediate supply14328610 x M5-23-6

Product Connections

Power Supply for Communication and Displays

TIP

Connect 5-pin spring-loaded terminal according to the pin assignment. Possible cable cross-section: ≤ 1.5 mm².

Spring-loaded terminal 5-pinColourAssignment
Pin 1Red24 V DC
Pin 2WhiteCAN_H (büS connection)
Pin 3GreenSHIELDING
Pin 4BlueCAN_L (büS connection)
Pin 5BlackGND

Fieldbus Interface

Industrial Ethernet (PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic) or PROFINET S2 – Interface X1 and X2 RJ45PinAssignment
Pin 11TX+
Pin 22TX-
Pin 33RX+
Pin 66RX-

Product Installation

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

Burkert 20046303 Type 8652 Installation situation inside control cabinet

Product Design and Assembly

Burkert 20046303 Type 8652 Product assembly

Electronic Module with Digital Inputs (Optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Possible data3-wire sensors2-wire sensorsMechanical limit switches
Sensor actuatedXXX
Sensor not actuatedXXX
Short circuitX--
Wire break-X-

Example Configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant (PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic) as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

Burkert 20046303 Type 8652 Example configuration network