Burkert Type 8652 AirLINE valve island (model 20113963) has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller, enabling a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet via AirLINE Quick, though installation on a standard rail is also possible. Key pneumatic functions, such as check valves in the exhaust air ducts, ensure increased process reliability by preventing unplanned actuation due to pressure peaks. The product features ATEX/IECEx Zone 2 explosion protection and supports Industrial Ethernet protocols.

General Technical Data

Product properties	Description
Material
Body	PA (polyamide)
Seal	NBR and PUR
Width per station	11 mm
Manual override	Latching, spring return (optional: lockable)
Number of valve slots	Max. 24 (24 PCE for model 20113963)
Maximum number of valve functions	Max. 48
Pneumatic intermediate supply	Optional for the variants with 16, 20 and 24 valve slots
Performance data
Pressure range	Vac...10 bar (-1 to 10 bar)
External supply air (auxiliary pilot air)	3...10 bar
Flow rate $Q_{Nn}$ value air	310 l/min measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure
Flow rate $Q_{Nn}$ value air with Hot Swap	Flow reduced by approx. 3%
Nominal operating mode	Continuous operation (100 % duty cycle)
Electrical data
Operating voltage	24 V DC (Voltage tolerance ±10%)
Nominal power of each valve	0.7 W (0.175 W after power reduction)
Nominal current of each valve	29 mA (10 mA after power reduction)
Digital input	Max. 48
Medium data
Operating medium	Oil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Compressed air quality	ISO 8573-1: 2010, Class 7.4.4
Approvals and conformities
Degree of protection	IP20, IP65 in closed control cabinets
Type Rating (NEMA 250)	Type 4X in closed enclosures (Type 8652 with stainless steel variant)
Environment and installation
Installation position	Any
Ambient temperature	-10 °C...+55 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

• Reduced space requirement in the control cabinet
• This makes it possible to use more compact control cabinets
• Reduced installation effort due to hose connections directly at the bottom of the control cabinet

Product properties	Description
Material
AirLINE Quick Adapter Plate	Stainless steel 1.4301 or Anodised aluminium (Aluminium for model 20113963)
Pneumatic connection	Stainless steel 1.4401 or Nickel-plated brass (Brass for model 20113963)
Valve functions per station	8, 16, 24, 32, 40 and 48
Product connections
Pneumatic Supply / Exhaust	Push-in D 10 mm, 3/8"
Pneumatic working ports	Push-in D 6 mm, 1/4"

Circuit Functions

Circuit function	Description
C (CF C)	3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
C (CF C)	2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
D (CF D)	2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally open
H (CF H)	5/2-way solenoid valve, Servo-controlled, with manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)	5/3-way solenoid valve, With manual override, In middle position all ports locked
M (CF M)	5/3-way solenoid valve, Servo-controlled, with manual override, In middle position ports 2 and 4 ventilated
N (CF N)	5/3-way solenoid valve, With manual override, In middle position ports 2 and 4 exhausted
Z (CF Z)	5/2-way solenoid valve, Impulse variant with 2 coils and manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.

Approvals and Conformities

• Explosion protection: ATEX (BVS 20 ATEX E 031 U, II 3G Ex ec IIC Gc, II 3D Ex tc IIIC Dc) and IECEx (IECEx BVS 20.0024 U, Ex ec IIC Gc, Ex tc IIIC Dc). As a category 3 device suitable for zone 2/22.
• North America (USA/Canada): Optional UL Listed (UL 61010-1) and UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Division 2).
• China Compulsory Certification (CCC): Optional CCC approval for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

Variant	A	B	C	m	n
4-fold	66	-	4 x M5	3	1
8-fold	35	111	8 x M5	7	2
12-fold	77	154	10 x M5	11	3

Variant 16-, 20- and 24-fold

Variant	A	B	C	D	m	m'	n
16-fold with intermediate supply	112	224	10 x M5	114.3	7	7	4
20-fold with intermediate supply	134	268	10 x M5	158.3	11	7	5
24-fold with intermediate supply	156	312	10 x M5	158.3	11	11	6
16-fold without intermediate supply	99	198	10 x M5	-	15	-	4
20-fold without intermediate supply	121	242	10 x M5	-	19	-	5
24-fold without intermediate supply	143	286	10 x M5	-	23	-	6

Product Connections

Power supply for communication and displays

Connect the 5-pin spring-loaded terminal according to the pin assignment (Possible cable cross-section: ≤ 1.5 mm²).

• Red: 24 V DC
• White: CAN_H (büS connection)
• Green: SHIELDING
• Blue: CAN_L (büS connection)
• Black: GND

Power supply for pneumatic valves

The interface plate has a 2-pin spring-loaded terminal to which the pneumatic valves’ power supply is connected.

• 1 (Red): AUX 24 V
• 2 (Black): GND

Industrial Ethernet Interface

For PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic or PROFINET S2 (Interface X1 and X2 RJ45):

• Pin 1: TX+
• Pin 2: TX-
• Pin 3: RX+
• Pin 6: RX-

Product Installation

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

Product Design and Assembly

Electronic module with digital inputs (optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Valves Type 6534 for safety-related shut-off, SIA variant (optional)

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Example configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

Safety Instructions for Potentially Explosive Areas

Danger caused by voltage

Disconnect the power supply before working on the device or system. Secure against reactivation. In an existing explosive atmosphere, connection terminals for 24 V power supply, SIA, EVS, and digital inputs may only be plugged in or unplugged when de-energized.

Risk of explosion due to electrostatic charge

If electrostatically charged devices or persons discharge suddenly, there is a risk of explosion in the potentially explosive area. Only clean the device surface by wiping it gently with a damp or antistatic cloth.

Hot Swap function restrictions

The use of the Hot Swap function is prohibited in an existing explosive atmosphere. If it can be proven and ensured by means of suitable test equipment that there is no explosive atmosphere for a certain period of time, it is permissible to remove/insert valves using Hot Swap during this time.

Ordering Information (Replacement Valves)

Circuit function	Nominal diameter	$Q_{Nn}$ value Air	Pressure range	Voltage	Article no.
C (CF C) 3/2-way	4 mm	270 l/min	Vac...10 bar	24 V DC	20102334
C (CF C) 2 × 3/2-way	4 mm	270 l/min	Vac...10 bar	24 V DC	301374
D (CF D) 2 × 3/2-way	4 mm	310 l/min	Vac...10 bar	24 V DC	301375
H (CF H) 5/2-way	4 mm	290 l/min	Vac...10 bar	24 V DC	301376
Z (CF Z) 5/2-way impulse	4 mm	290 l/min	Vac...10 bar	24 V DC	301377
L (CF L) 5/3-way	4 mm	275 l/min	Vac...10 bar	24 V DC	301380
M (CF M) 5/3-way	4 mm	300 l/min	Vac...10 bar	24 V DC	301379
N (CF N) 5/3-way	4 mm	300 l/min	Vac...10 bar	24 V DC	301381
Dummy valve	-	-	-	-	335779