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PROFINET S2HotSwapATEX / IECEx Zone 2IP65

BURKERT 20120261 Type 8652 AirLINE Valve Island

The Burkert Type 8652 AirLINE valve island is optimized for process automation, featuring LC display diagnostics, PROFINET S2 redundancy, pneumatic HotSwap, and ATEX/IECEx Zone 2 approvals.

BURKERT 20120261 Type 8652 AirLINE Valve Island

The Burkert Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller, enabling a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet. Installation on a standard rail is also possible. Key pneumatic functions ensure increased process reliability, such as check valves in the exhaust air ducts that prevent unplanned actuation due to pressure peaks.

  • Safety-related shut-off of valves possible
  • Higher plant availability with PROFINET S2 (system redundancy)
  • Process reliability through pneumatic functions
  • Optimised for installation at the bottom of the control cabinet
  • EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2

General Technical Data

Product propertiesDescription
MaterialBody: PA (polyamide)
Seal: NBR and PUR
Width per station11 mm
Manual overrideLatching, spring return (optional: lockable)
Number of valve slotsMax. 24
Maximum valve functionsMax. 48
Pressure rangeVacuum to 10 bar
External supply air3 to 10 bar
Flow rate QNn value air310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Flow rate with Hot SwapFlow reduced by approx. 3%
Operating voltage24 V DC (±10% tolerance)
Nominal power per valve0.7 W (0.175 W after power reduction)
Nominal current per valve29 mA (10 mA after power reduction)
Degree of protectionIP20, IP65 in closed control cabinets
Operating mediumOil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Ambient temperature-10 °C to +55 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

  • Reduced space requirement in the control cabinet
  • Makes it possible to use more compact control cabinets
  • Reduced installation effort due to hose connections directly at the bottom of the control cabinet
Product propertiesDescription
AirLINE Quick Adapter PlateStainless steel 1.4301 or Anodised aluminium
Pneumatic connectionStainless steel 1.4401 or Nickel-plated brass
Valve functions per station8, 16, 24, 32, 40 and 48
Pneumatic Supply / ExhaustPush-in D 10 mm, 3/8"
Pneumatic working portsPush-in D 6 mm, 1/4"

BURKERT 20120261 Burkert Type 8652 AirLINE Quick adapter in stainless steel or anodised aluminium

Circuit Functions

Standard Functions

Circuit functionDescription
C (CF C)3/2-way solenoid valve, servo-controlled, normally closed
C (CF C)2 × 3/2-way solenoid valve, servo-controlled, normally closed
D (CF D)2 × 3/2-way solenoid valve, servo-controlled, normally open
H (CF H)5/2-way solenoid valve, servo-controlled. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)5/3-way solenoid valve, in middle position all ports locked
M (CF M)5/3-way solenoid valve, servo-controlled, in middle position ports 2 and 4 ventilated
N (CF N)5/3-way solenoid valve, in middle position ports 2 and 4 exhausted
Z (CF Z)5/2-way solenoid valve, impulse variant with 2 coils. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
Circuit functionDescription
C (CF C)3/2-way solenoid valve, servo-controlled, normally closed
C (CF C)2 × 3/2-way solenoid valve, servo-controlled, normally closed
H (CF H)5/2-way solenoid valve, servo-controlled. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)5/3-way solenoid valve, servo-controlled, in middle position all ports locked

Approvals and Conformities

ApprovalDescription
Explosion protectionOptional: As a category 3 device suitable for zone 2/22.
ATEX: II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc
IECEx: Ex ec IIC Gc / Ex tc IIIC Dc
North America (USA/Canada)Optional: UL Listed for the USA and Canada (UL 61010-1).
Optional: UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Div 2).
CCCOptional: China Compulsory Certification (CCC) for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

INFO

Dimensions in mm, unless otherwise stated. Standard rail EN 50022 35 x 7.5 or 35 x 15.

BURKERT 20120261 Burkert Type 8652 dimensions for 4-fold, 8-fold, and 12-fold variants

VariantABCmn
4-fold66-4 x M531
8-fold351118 x M572
12-fold7715410 x M5113

Variant 16-, 20- and 24-fold

BURKERT 20120261 Burkert Type 8652 dimensions for 16-fold, 20-fold, and 24-fold variants

VariantABCDmm'n
16-fold with intermediate supply11222410 x M5114.3774
20-fold with intermediate supply13426810 x M5158.31175
24-fold with intermediate supply15631210 x M5158.311116
16-fold without intermediate supply9919810 x M5-15-4
20-fold without intermediate supply12124210 x M5-19-5
24-fold without intermediate supply14328610 x M5-23-6

Product Connections

Power Supply for Communication and Displays

Connect 5-pin spring-loaded terminal according to the pin assignment. Possible cable cross-section: ≤ 1.5 mm².

PinColourAssignment
1Red24 V DC
2WhiteCAN_H (büS connection)
3GreenSHIELDING
4BlueCAN_L (büS connection)
5BlackGND

Power Supply for Pneumatic Valves

The interface plate has a 2-pin spring-loaded terminal to which the pneumatic valves' power supply is connected.

PinColourAssignment
1RedAUX 24 V
2BlackGND

Product Installation

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

BURKERT 20120261 Burkert Type 8652 installation situation inside the control cabinet

Product Design and Assembly

BURKERT 20120261 Burkert Type 8652 product assembly and interface plate

Example Configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant (PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic) as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

BURKERT 20120261 Burkert Type 8652 example network configuration with Industrial Ethernet

Safety Instructions for Potentially Explosive Areas

Voltage Hazard

  • Before working on the device or system, disconnect the power supply. Secure against reactivation.
  • In an existing explosive atmosphere, the connection terminals for 24 V power supply, SIA, EVS, and digital inputs may only be plugged in or unplugged when de-energized.
  • The use of the Hot Swap function in an existing explosive atmosphere is prohibited.

Electrostatic Charge Hazard

Sudden discharge of electrostatically charged devices or individuals can cause an explosion in the potentially explosive area.

  • Take appropriate measures to ensure that no electrostatic charge can build up in the potentially explosive area.
  • Clean the device surface only by wiping it gently with a damp or antistatic cloth.

Special Conditions for Hot Swap

The use of the Hot Swap function in an existing explosive atmosphere is prohibited. If it can be proven and ensured by means of suitable test equipment that no explosive atmosphere is present for a certain period of time, it is permissible to remove/insert valves using Hot Swap during this time. The Hot Swap function may only be used by appropriately trained personnel.