Burkert 20121013 Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller, enabling a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet, though installation on a standard rail is also possible.

Key pneumatic functions ensure increased process reliability. For instance, check valves in the exhaust air ducts make sure there is no unplanned actuation due to pressure peaks. The system offers safety-related shut-off of valves, higher plant availability with PROFINET S2 (system redundancy), and EX-variants suitable for ATEX / IECEx Zone 2, CCC, and cURus HazLoc CL I, II, III Div 2.

General Technical Data

Product properties	Description
Body Material	PA (polyamide)
Seal Material	NBR and PUR
Width per station	11 mm
Manual override	Latching, spring return (optional: lockable)
Number of valve slots	Max. 24
Maximum number of valve functions	Max. 48
Pressure range	Vac...10 bar
External supply air	3...10 bar
Flow rate QNn value air	310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Operating voltage	24 V DC (±10% tolerance)
Nominal power of each valve	0.7 W (0.175 W after power reduction)
Operating medium	Oil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Degree of protection	IP20, IP65 in closed control cabinets
Ambient temperature	-10 °C...+55 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages

• Reduced space requirement in the control cabinet
• Makes it possible to use more compact control cabinets
• Reduced installation effort due to hose connections directly at the bottom of the control cabinet

Property	Material / Specification
AirLINE Quick Adapter Plate	Stainless steel 1.4301 or Anodised aluminium
Pneumatic connection	Stainless steel 1.4401 or Nickel-plated brass
Valve functions per station	8, 16, 24, 32, 40 and 48
Pneumatic Supply / Exhaust	Push-in D 10 mm, 3/8"
Pneumatic working ports	Push-in D 6 mm, 1/4"

Circuit Functions

Standard Functions

Circuit function	Description
C (CF C)	3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
C (CF C)	2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
D (CF D)	2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally open
H (CF H)	5/2-way solenoid valve, Servo-controlled, with manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)	5/3-way solenoid valve, With manual override, In middle position all ports locked
M (CF M)	5/3-way solenoid valve, Servo-controlled, with manual override, In middle position ports 2 and 4 ventilated
N (CF N)	5/3-way solenoid valve, With manual override, In middle position ports 2 and 4 exhausted
Z (CF Z)	5/2-way solenoid valve, Impulse variant with 2 coils and manual override. Pressure applied via port (1).

SIA Variant (for safety-related shut-off)

Circuit function	Description
C (CF C)	3/2-way solenoid valve, Servo-controlled, Normally closed
C (CF C)	2 × 3/2-way solenoid valve, Servo-controlled, Normally closed
H (CF H)	5/2-way solenoid valve, Servo-controlled. Pressure applied via port (1).
L (CF L)	5/3-way solenoid valve, Servo-controlled, In middle position all ports locked

Approvals and Conformities

• Explosion protection: As a category 3 device suitable for zone 2/22. ATEX: II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc. IECEx: Ex ec IIC Gc / Ex tc IIIC Dc.
• North America (USA/Canada): UL Listed (UL 61010-1). Optional UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Div 2).
• China Compulsory Certification (CCC): Products with Ex approval are suitable for import and use for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

Variant	A	B	C	m	n
4-fold	66	-	4 x M5	3	1
8-fold	35	111	8 x M5	7	2
12-fold	77	154	10 x M5	11	3

Variant 16-, 20- and 24-fold

Variant	A	B	C	D	m	m'	n
16-fold with intermediate supply	112	224	10 x M5	114.3	7	7	4
20-fold with intermediate supply	134	268	10 x M5	158.3	11	7	5
24-fold with intermediate supply	156	312	10 x M5	158.3	11	11	6
16-fold without intermediate supply	99	198	10 x M5	-	15	-	4
20-fold without intermediate supply	121	242	10 x M5	-	19	-	5
24-fold without intermediate supply	143	286	10 x M5	-	23	-	6

Product Connections

Power supply for communication and displays

Connect the 5-pin spring-loaded terminal according to the pin assignment (Possible cable cross-section: ≤ 1.5 mm²).

• Red: 24 V DC
• White: CAN_H (büS connection)
• Green: SHIELDING
• Blue: CAN_L (büS connection)
• Black: GND

Power supply for pneumatic valves

The interface plate has a 2-pin spring-loaded terminal to which the pneumatic valves' power supply is connected.

• Red: AUX 24 V
• Black: GND

Product Installation

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

Product Design and Assembly

Electronic module with digital inputs (optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Valves Type 6534 for safety-related shut-off, SIA variant (optional)

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Module-based safety shutdown (optional)

Optional connections for module-based safety shutdown (Terminal 1 = valve unit 1, Terminal 2 = valve unit 2, ...). To use the switch-off function, connect the connection to a potential-free contact (mechanical switch or relay). Required switching capacity of the contact is 1.5 A / 24 V DC.

Example Configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant (PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic) as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

Explosion Protection Safety Notes

Danger due to electrical voltage

Before working on the device or system, disconnect the power supply and prevent reconnection. In an explosive atmosphere, connection terminals for 24 V supply, SIA, EVS, and digital inputs may only be plugged in or unplugged when de-energized.

Danger of explosion due to electrostatic charge

Sudden discharge of electrostatically charged devices or persons can cause an explosion in hazardous areas. Clean the device surface only by wiping gently with a damp or antistatic cloth.

Special conditions for Hot Swap

The use of the Hot Swap function is prohibited in an explosive atmosphere. It is only permitted if it can be proven and guaranteed by suitable test equipment that there is no explosive atmosphere present for the duration of the procedure.