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Mechanical PumpCondensate Recovery1.05 MPaG PMO

TLV GP10L Mechanical Pump PowerTrap

TLV GP10L PowerTrap mechanical pump for discharging condensate from vacuum-pressure or low-pressure areas. Suitable for open systems with up to 1.05 MPaG motive medium pressure.

TLV GP10L Mechanical Pump PowerTrap

The TLV GP10L PowerTrap is a mechanical pump designed to discharge liquid from vacuum-pressure or low-pressure areas to high-pressure areas, or from lower to higher elevations. It is primarily used for condensate recovery on open systems. The related GT10L model features an additional built-in steam trap function, making it suitable for closed systems where the inlet pressure may alternately be lower or higher than the outlet pressure.

WARNING

Install properly and DO NOT use this product outside the recommended operating pressure, temperature, and other specification ranges. Use only under conditions in which no freeze-up or water hammer will occur. Freezing or water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury.

Application Systems

There are two main types of delivery systems (piping methods): the closed system and the open system. The selection of the GP model or GT model is determined by the system type.

Type of SystemClosed SystemOpen System
System OverviewCondensate Recovery Line directly connectedDischarge to Atmosphere via Vent Pipe and Receiver
BenefitsNo flash steam discharge. Use with vacuum equipment possible (providing sufficient differential pressure).Collection of condensate from multiple equipment. Can be used where trap is lower than receiver.
NotesOnly one piece of equipment possible per system. Minimum height requirement ensures condensate flows naturally by gravity (approx. 0.3 m or 0.5 m).Separate steam trap required for each piece of equipment. Requires venting pipe to discharge flash steam to atmosphere.
ModelMechanical pump with built-in trap (GT10L)Mechanical pump (GP10L)

Operation

TLV GP10L condensate filling and exhaust valve operation

  1. When condensate flows from the condensate inlet pipe through the inlet check valve into the body of the unit, the air in the body escapes through the exhaust valve (which equalizes the internal pump pressure to the pressure of the condensate source) and the float rises. In the case of the GT, the main valve on the trap unit opens as the float rises, discharging condensate normally when inlet pressure is greater than back pressure.
  2. When the float rises to its high level, the push rod on the snap-action unit rises quickly, simultaneously closing the exhaust valve and opening the intake (motive medium) valve. The pressure supplied by the motive medium causes the internal pressure to become greater than the back pressure, forcing the outlet check valve open and discharging the condensate.

TLV GP10L condensate discharging and motive medium intake operation

  1. As a result of the condensate being discharged, the water level in the unit drops and the float descends. When the float reaches its low level, the push rod on the snap-action unit moves down quickly, simultaneously opening the exhaust valve and closing the intake valve, allowing the cycle to repeat.

Specifications

TLV GP10L PowerTrap general appearance and specification view

ModelMax. Operating Pressure (PMO)Motive Medium Pressure RangeMax. Allowable Back Pressure
GP10L, GT10L1.05 MPaG (150 psig)0.03 - 1.05 MPaG (5 - 150 psig)0.05 MPa less than motive medium pressure used
GP14L, GT14L, GP14M, GT14M1.4 MPaG (200 psig)0.03 - 1.4 MPaG (5 - 200 psig)0.05 MPa less than motive medium pressure used

Configuration

The GP10L and GT10L models utilize screwed connections (Rc(PT), NPT, or BSP) for the condensate inlet and outlet.

TLV GP10L configuration and internal component diagram

No.Part NameNo.Part Name
1Body7Snap-action Unit
2Cover8Intake Valve Unit
3Cover Gasket9Exhaust Valve Unit
4Cover Bolt10Plug
5Nameplate11Trap Unit (GT10L only)
6Float

Installation Guidelines

Fluids that can be discharged through the PowerTrap are limited to steam condensate and water. A 40-mesh or finer strainer should be installed on both the pumped medium inlet pipe and the motive medium supply pipe.

  • For Open Systems: Steam, compressed air, or nitrogen may be used as the motive medium.
  • For Closed Systems: Use steam as the motive medium. Except in special cases, do not use non-condensable gases such as air or nitrogen.

Open System Piping

TLV GP10L open system piping diagram example

INFO

A condensate receiver is necessary for storing condensate during pumping in open systems. If the exhaust line must discharge to the atmosphere, a sound level of approximately 90 dB may be emitted for two to three seconds. A silencer may be installed if soundproofing is necessary.

Closed System Piping

TLV GP10L closed system piping diagram example