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Free FloatThermostatic Air VentingDuctile Cast IronPED 2014/68/EU

TLV SJ6FNX / SJ6FVX Free Float Steam Traps

TLV SJ6FNX and SJ6FVX ductile cast iron free float steam traps with thermostatic air venting. Designed for medium process equipment up to 22 barg.

TLV SJ6FNX / SJ6FVX Free Float Steam Traps

TLV SJ6FNX and SJ6FVX are reliable and durable ductile cast iron free float steam traps with tight shut-off for use on medium process equipment. The SJ6FNX is designed for horizontal piping installation, while the SJ6FVX is designed for vertical piping installation.

Features include a self-modulating free float that provides continuous, smooth, low-velocity condensate discharge as process loads vary. The precision-ground float, constant water seal, and three-point seating design ensure a steam-tight seal, even under no-load conditions. A thermostatic capsule (X-element) with a "fail open" feature vents air automatically until close-to-steam temperature. The built-in screen with a large surface area ensures extended trouble-free operation, and easy inline access to internal parts simplifies cleaning and reduces maintenance costs.

Specifications

ModelSJ6FNXSJ6FVX
InstallationHorizontalVertical
ConnectionFlangedFlanged
SizeDN 40, 50DN 40, 50
Orifice No.2, 5, 9, 14, 222, 5, 9, 14, 22
Maximum Operating Pressure (PMO)2, 5, 9, 14, 22 barg2, 5, 9, 14, 22 barg
Maximum Differential Pressure (ΔPMX)2, 5, 9, 14, 22 bar2, 5, 9, 14, 22 bar
Maximum Operating Temperature (TMO)220 °C220 °C
Subcooling of X-element Fillup to 6 °Cup to 6 °C
Type of X-elementC6C6

WARNING

To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range. Maximum Allowable Temperature (TMA) is 220 °C. Minimum Allowable Temperature is 0 °C.

Materials

TLV SJ6FNX / SJ6FVX cross section and materials

No.DescriptionMaterialDINASTM/AISI
1BodyDuctile Cast Iron (EN-GJS-400-18-LT)0.7043A395 Gr.60-40-18
2CoverDuctile Cast Iron (EN-GJS-400-18-LT)0.7043A395 Gr.60-40-18
3Cover GasketFluorine Resin PTFEPTFEPTFE
4FloatStainless Steel SUS316L1.4404AISI316L
5Orifice---
6Orifice GasketFluorine Resin PTFEPTFEPTFE
7X-element ScreenStainless Steel SUS3041.4301AISI304
8ScreenStainless Steel SUS4301.4016AISI430
9Screen HolderCast Stainl. Steel A351/A351M Gr.CF81.4312-
10Screen Holder GasketSoft Iron SUYP1.1121AISI1010
11Orifice Plug (SJ6FNX)Cast Stainl. Steel A351/A351M Gr.CF81.4312-
12Orifice Plug Gasket (SJ6FNX)Soft Iron SUYP1.1121AISI1010
13Drain PlugCarbon Steel SS4001.0037A6
14X-elementStainless Steel--
15X-element GuideStainless Steel SUS3041.4301AISI304
16X-element CoverCast Stainl. Steel A351/A351M Gr.CF81.4312-
17Air Vent Valve SeatStainless Steel SUS420F1.4028AISI420F
18Cover BoltCarbon Steel S45C1.0503AISI1045
19Spring ClipStainless Steel SUS3041.4301AISI304
20X-element Cover GasketFluorine Resin PTFEPTFEPTFE
21NameplateStainless Steel SUS3041.4301AISI304

Dimensions

SJ6FNX Flanged (Horizontal)

TLV SJ6FNX / SJ6FVX TLV SJ6FNX dimensions

DNL (DIN 2501 PN25/40)H1WBWeight (kg)
40230 mm268 mm311 mm176 mm22
50230 mm268 mm311 mm176 mm24

SJ6FVX Flanged (Vertical)

TLV SJ6FNX / SJ6FVX TLV SJ6FVX dimensions

DNL (DIN 2501 PN25/40)W1BWeight (kg)
40230 mm263 mm176 mm17
50230 mm263 mm176 mm18

Discharge Capacity

TLV SJ6FNX / SJ6FVX discharge capacity chart

  1. Line numbers within the graph refer to orifice numbers.
  2. Differential pressure is the difference between the inlet and outlet pressure of the trap.
  3. Capacities are based on continuous discharge of condensate 6 °C below saturated steam temperature.
  4. Recommended safety factor: at least 1.5.

DANGER

DO NOT use this product under conditions that exceed maximum differential pressure, as condensate backup will occur!

Installation

  • Install for use under conditions in which no freeze-up will occur.
  • Install for use under conditions in which no water hammer will occur.
  • Install the steam trap within the allowable inclination. Make sure that the arrow mark on the body corresponds with the direction of flow.
  • Before installing the trap, blow out the inlet piping to remove all dirt and oil.
  • Install the trap in the lowest part of the pipeline or equipment so the condensate flows naturally into the trap by gravity. The inlet pipe should be as short and have as few bends as possible.
  • Support the pipes properly within 800 mm on either side of the trap.
  • Install a bypass valve to discharge condensate, and inlet and outlet valves to isolate the trap in the event of trap failure or when performing maintenance.
  • Install a check valve at the trap outlet whenever more than one trap is connected to the condensate collection pipeline.

Inspection and Maintenance

Operational inspections should be performed at least twice per year, or as called for by trap operating conditions. Steam trap failure may result in temperature drop in the equipment, poor product quality or losses due to steam leakage.

DANGER

NEVER apply direct heat to the float. The float may explode due to increased internal pressure, causing accidents leading to serious injury or property and equipment damage.

Tightening Torques

PartTorque (N·m)Distance Across Flats (mm)
Cover Bolt9022
Orifice12030
Screen Holder40050
Drain Plug3012
X-element Cover14032
Air Vent Valve Seat3519
Orifice Plug (SJ6FNX)40050

Troubleshooting

ProblemCauseRemedy
No condensate is discharged or discharge is poorFloat is damaged or filled with condensateReplace the float
Orifice, screen or piping is clogged with rust or scaleClean
Steam-locking has occurredBlowdown through the bypass or close the trap inlet valve and allow the trap to cool
X-element is damagedReplace the X-element
The trap operating pressure exceeds the maximum specified pressure, or there is insufficient pressure differentialCompare specifications and actual operating conditions
Steam is discharged or leaks from the trap outletRust and scale have accumulated around the orifice or under the floatClean
Orifice is damagedReplace the orifice
Float is deformed or coated with scaleClean or replace the float
Trap is installed above the maximum allowable inclination angleCorrect the installation
Vibration of trap occursLengthen inlet piping, then fasten it securely
The X-element is damaged, or clogged with rust or scaleClean or replace the X-element
Steam leaks from a place other than the trap outletDeterioration of or damage to gasketsReplace with new gaskets
Leakage from eroded cavities of body or coverReplace the trap
Improper tightening torque for cover was usedTighten to the proper torque
Float is frequently damagedWater hammer occursExamine the piping for problems that can cause water hammer