BURKERT Type 8652 AirLINE valve island (Model 20139966) has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller, enabling a fast overview of the plant status.

The hardware is optimised for installation at the bottom of the control cabinet. Installation on a standard rail is also possible. Key pneumatic functions ensure increased process reliability, such as check valves in the exhaust air ducts that make sure there is no unplanned actuation due to pressure peaks.

• Safety-related shut-off of valves possible
• Higher plant availability with PROFINET S2 (system redundancy)
• Process reliability through pneumatic functions
• Optimised for installation at the bottom of the control cabinet
• EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2

1. General Technical Data

Product properties
Material
Body	PA (polyamide)
Seal	NBR and PUR
Width per station	11 mm
Manual override	Latching, spring return (optional: lockable)
Number of valve slots	Max. 24
Maximum number of valve functions	Max. 48
Performance data
Pressure range	Vac...10 bar
External supply air	3...10 bar
Flow rate QNn value air	310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Flow rate with Hot Swap	Flow reduced by approx. 3%
Nominal operating mode	Continuous operation (100 % duty cycle)
Electrical data
Operating voltage	24 V DC (±10% tolerance)
Nominal power of each valve	0.7 W (0.175 W after power reduction)
Nominal current of each valve	29 mA (10 mA after power reduction)
Digital input	Max. 48
Medium data
Operating medium	Oil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Compressed air quality	ISO 8573-1: 2010, Class 7.4.4
Environment and installation
Degree of protection	IP20, IP65 in closed control cabinets
Ambient temperature	-10 °C...+55 °C

2. AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages

• Reduced space requirement in the control cabinet
• This makes it possible to use more compact control cabinets
• Reduced installation effort due to hose connections directly at the bottom of the control cabinet

Product properties
AirLINE Quick Adapter Plate	Stainless steel 1.4301 / Anodised aluminium
Pneumatic connection	Stainless steel 1.4401 / Nickel-plated brass
Valve functions per station	8, 16, 24, 32, 40 and 48
Pneumatic Supply / Exhaust	Push-in D 10 mm, 3/8"
Pneumatic working ports	Push-in D 6 mm, 1/4"

3. Circuit Functions

Standard Functions

Circuit function	Description
C (CF C)	3/2-way solenoid valve, servo-controlled, with manual override, normally closed
C (CF C)	2 × 3/2-way solenoid valve, servo-controlled, with manual override, normally closed
D (CF D)	2 × 3/2-way solenoid valve, servo-controlled, with manual override, normally open
H (CF H)	5/2-way solenoid valve, servo-controlled, with manual override. Pressure applied via port (1).
L (CF L)	5/3-way solenoid valve, with manual override. In middle position all ports locked.
M (CF M)	5/3-way solenoid valve, servo-controlled, with manual override. In middle position ports 2 and 4 ventilated.
N (CF N)	5/3-way solenoid valve, with manual override. In middle position ports 2 and 4 exhausted.
Z (CF Z)	5/2-way solenoid valve, impulse variant with 2 coils and manual override.

SIA Variant (for safety-related shut-off)

Circuit function	Description
C (CF C)	3/2-way solenoid valve, servo-controlled, normally closed
C (CF C)	2 × 3/2-way solenoid valve, servo-controlled, normally closed
H (CF H)	5/2-way solenoid valve, servo-controlled. Pressure applied via port (1).
L (CF L)	5/3-way solenoid valve, servo-controlled. In middle position all ports locked.

4. Approvals and Conformities

• Explosion protection: As a category 3 device suitable for zone 2/22. ATEX: II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc. IECEx: Ex ec IIC Gc / Ex tc IIIC Dc.
• North America (USA/Canada): Optional UL Listed (UL 61010-1) and UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Div 2).
• China Compulsory Certification (CCC): Optional CCC approval for hazardous applications in China.

5. Dimensions

Variant 4-, 8- and 12-fold

Variant	A	B	C	m	n
4-fold	66	-	4 x M5	3	1
8-fold	35	111	8 x M5	7	2
12-fold	77	154	10 x M5	11	3

Variant 16-, 20- and 24-fold

Variant	A	B	C	D	m	m'	n
16-fold with intermediate supply	112	224	10 x M5	114.3	7	7	4
20-fold with intermediate supply	134	268	10 x M5	158.3	11	7	5
24-fold with intermediate supply	156	312	10 x M5	158.3	11	11	6
16-fold without intermediate supply	99	198	10 x M5	-	15	-	4
20-fold without intermediate supply	121	242	10 x M5	-	19	-	5
24-fold without intermediate supply	143	286	10 x M5	-	23	-	6

6. Product Connections

Power supply for communication and displays

Spring-loaded terminal 5-pin	Colour	Assignment
1	Red	24 V DC
2	White	CAN_H (büS connection)
3	Green	SHIELDING
4	Blue	CAN_L (büS connection)
5	Black	GND

Power supply for pneumatic valves

Spring-loaded terminal 2-pin	Colour	Assignment
1	Red	AUX 24 V
2	Black	GND

Fieldbus interface

Industrial Ethernet (PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic) or PROFINET S2	Pin	Assignment
RJ45	1	TX+
RJ45	2	TX-
RJ45	3	RX+
RJ45	6	RX-

7. Product Installation

Installation situation inside the control cabinet

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

8. Product Design and Assembly

Electronic module with digital inputs (optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Possible data	3-wire sensors	2-wire sensors	Mechanical limit switches
Sensor actuated	X	X	X
Sensor not actuated	X	X	X
Short circuit	X	-	-
Wire break	-	X	-

Valves Type 6534 for safety-related shut-off, SIA variant (optional)

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Example configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

9. Safety Instructions for EX Zones

DANGER

Danger due to electrical voltage.

• Before starting work on the device or system, switch off the power supply. Secure against reactivation.
• In an existing explosive atmosphere, the connection terminals for 24 V supply, SIA, EVS, and digital inputs may only be plugged in or unplugged when de-energized.
• The use of the Hot Swap function is prohibited in an existing explosive atmosphere.

WARNING

Danger of explosion due to electrostatic charge.

• Take appropriate measures to ensure that no electrostatic charge can occur in the potentially explosive area.
• Only clean the device surfaces by wiping gently with a damp or antistatic cloth.